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3D Scanning & Design Optimization
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An incubation tray design that had been in use since 1990 required modernization to improve manufacturing efficiency and reduce material consumption. The legacy design was heavier than necessary and contained features that no longer added functional value, increasing material usage and injection moulding costs.
Problem Statement
Incubation trays (since 1990) were heavy
Increased material costin injection moulding
Outdated design with unnecessary features
Solution
3D scanned trays (accuracy up to 0.02 mm)
Redesigned to remove excess material
Optimized for weight reduction
3D printed prototypes for validation
Enabled cost-effective new injection mould
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